Precision Liquid Aerosol Generator
Tekceleo’s Micronice aerosol generators produce precise, monodisperse droplets from 5 to 50 µm, using amplified vibrating mesh technology. Unlike compressed-air atomizers, Laskin nozzles or thermal condensation generators, our liquid aerosol generators atomize without heat, pressure or shear stress, so the original solution stays intact. This makes them well suited to aerosolizing pharmaceutical and biologic formulations, where sample integrity is critical.
Compact, modular and simple to operate, our generator integrates directly into your process or research.
OUR MICRONICE AEROSOL GENERATOR RANGE
Two designs, One core technology
GRAVITY-FED · INTEGRATED TANK
P&S T45 - For Quick Samples & Testing
The T45 uses a 10 mL gravity-fed tank that’s quick to fill, rinse and refill, so you can test different droplet sizes and liquids within the same session.
- 10 mL integrated tank, gravity-fed
- Usable up to 45° from the ground
- Compact, handheld-friendly format
- Suited to frequent liquid changes
- Autoclavable Version available
The fastest and easiest way to generate a precise aerosol with a liquid.
CIRCULATING FLUIDIC SYSTEM
P&S 360 - For Continuous Operation
The 360 runs from an external reservoir with a circulating fluidic system, sized for continuous operation and multi-nozzle setups.
- External reservoir > 500 mL, peristaltic pump
- One controller drives up to 10 nozzles
- Runs continuously, no refill interruptions
- Built for PLC and automated integration
- High Corrosion Resistance Version available
Built to be used in 360° and easily automated, for long test & operation.
Want to know More about our Aerosol Generator used in Research ?
Examples of Applications of our Vibrating Mesh Generator
Aerosol Sample testing for microbiological research
Aerosol Behaviour research
Calibration of instrument and measuring capacities
Precise coating for materials research and for precise processes
Testing of Relative Humidity parameters for Biological or Food research
Produce highly repeatable calibrated droplets from 5 to 50 µm
At Tekceleo we designed our Aerosol Generators for precision and ease of use, making it the perfect tool for accurate and efficient sample testing. Here are the simple steps to use it:
1. Load your sample into the tank
2. Connect your testing device
3. Set your desired parameters, including flow rate, and time of generation
4. Press start and let the aerosol generator do the rest
With our P&S range, you can achieve precise aerosol size distributions, making it ideal for a wide range of applications, including drug delivery, environmental testing, HEPA filter testing, Coating testing and more.
Let's talk about your Aerosol Generation Process
Whether you’re prototyping your first aerosol generation setup or scaling beyond a legacy system, we start with your constraints: droplet size, flow rate, formulation, timeline. Our team will help you map your requirements to the right Micronice configuration or recommend whether a T45 or 360 fits your workflow.
Fill the form with your application details; one of our engineers will be in touch within 24 hours with a technical assessment.
Discover our Technology for Liquid Atomization
Our cutting-edge liquid atomizer technology is at the heart of Tekceleo’s aerosol generators. These generators offer precise and efficient aerosol generation with monodispersed droplet sizes ranging from 05 µm to 50 µm.
Our aerosol generators are user-friendly, with simple controls and ease of operation, making them accessible for researchers across a wide range of scientific disciplines. Our generators are also compact, allowing for easy integration into existing experimental setups.
Tekceleo’s aerosol generators are designed to meet the demanding needs of modern research, providing high-quality aerosols for a variety of applications, from human health studies to environmental research. With our innovative technology, researchers can achieve accurate and reliable results, driving scientific progress and discovery forward.
P&S Aerosol Generators Highlights
Stable and Monodispersed Aerosol
Adaptable and controllable flowrate
Low power consumption (<3W)
No heating nor pressure or diluting gas
Miniature and compact
Easily test several Droplet Sizes from 05 µm to 50 µm
Washable and easily disinfected
No noise during operation
No dead volume
Generate Calibrated Droplets Easily with our Standalone Kits
Tekceleo’s sell directly two different kits and all their variants in order for our customers and partners to get started and start using prototyping with our Technology :
- P&S 360 Kit, featuring our circulating fluidic system H360 nozzle, perfect for “set and forget” and automatized aerosol generation. This kit can be used standalone or to help you develop around our technology. Main application are biodecontamination, environment control or automatized spray process.
- P&S T45 Kit, with our integrated tank T45 design, perfect for Test and Research purposes. This kit allows to create calibrated an precise aerosol very easily and at competitive cost.
Just click on the Kit you’re interested on, or contact us directly !
Technical Characteristics
Range of Droplet Sizes
Amplified Vibrating Mesh technology allows to play on different droplet sizes
05 µm droplet size
Nominal flowrate : 0,8 ml/min
08 µm droplet size
Nominal flowrate : 3 ml/min
12 µm droplet size
Nominal flowrate : 4,5 ml/min
20 µm droplet size
Nominal flowrate : 8 ml/min
50 µm droplet size
Nominal flowrate : 35 ml/min
Mechanical Characteristics
Our nozzles are compact and easy to integrate in any devices
40 grams
Materials
Metallic parts : SS316L and SS304 / Others: HDPE, pharma grade silicon
Diameter : 20 mm
Length
P&S T45 : 70 mm / P&S 360 : 56,5 mm
Long lifespan
Tested lifespan with RO water : >10 000 hours
Electronics and control
Our technology is electronically native and easy to control
Between 2 to 3 W per Nozzles
One Electronic controller can control up to 10 nebulizers
ECU available from x1 control to x10 control
Flowrate control by 1% increment with PWM signals
PWM interface 3.3V on BNC connector of ECU
Easy to integrate with your own PLC
12V or 24 V entry, contact us to know more about integration with PLC
Fluidic
Systems
Needed fluidic systems depend on the design choosen : T45 or 360
P&S T45 Design : 10 ml integrated tank
10 ml integrated tank / Gravity-fed design that can only sustain nebulization up to 45° from the ground
P&S 360 Design
External reservoir > 500 mL Circulating fluidic system with peristaltic pump Compatible tube : 3mmx5mm
Pression characteristics
No pressure in the fluidic system Max pressure to be put on the mesh : 0,1 bar
Temperature range
No need to heat the system. Temperature range from -20°C to 80°C for standard version. High temperature version on demand.
Our Micronice Technology Overview
Amplified Vibrating Mesh Aerosol Generator for liquid Atomization
A vibrating mesh aerosol generator is a device that uses a small mesh to produce a uniform spray of particles or droplets. The mesh is made up of micromectric holes that vibrate at a high frequency, which causes the liquid to be expelled through the holes in a fine mist.
Vibrating mesh aerosol generator is commonly used in medical inhalers, where it produces a precise, monodispersed aerosol for drug delivery to the lungs. Micronice technology is a breakthrough, as it uses a metallic transducer both for amplifying the vibrations and for isolating the piezo materials, making it more efficient and robust. As a result, our aerosol generators are also used in research applications, such as in environmental studies or aerosol science, where it can produce uniform aerosols for sampling or analysis.
The main advantage of Micronice atomizers is their ability to produce a consistent and uniform aerosol, which is critical for accurate scientific measurements. Additionally, the device is easy to operate and maintain, making it a popular choice for researchers and scientists.
TEKCELEO offers two main design of nebulizers, all of which allow precise, efficient and monodispersed atomization:
P&S T45 nebulizer systems, using a gravity-fed mode for easy and handeld uses.
P&S 360 nebulizer systems, using a circulating fluidic system for easy integration in automatized processes.
All of our systems use the same patented Micronice amplified vibrating mesh technology.
