Piezoelectric Vibrating Mesh Nebulizers & Industrial Atomizers
Tekceleo’s Micronice® amplified vibrating mesh nebulizers generate monodispersed aerosols from 5 to 50 µm, with no pressure and no heat, at under 2 W per nozzle. Designed as industrial atomizers for OEM integration into pharma, microbiology and humidification processes.
Used in pharmaceutical decontamination, microbiology research, food humidification and industrial process control, our piezoelectric nebulizers deliver precise, repeatable aerosol generation where conventional nebulizing methods fall short.
OUR MICRONICE NEBULIZERS RANGE
Two designs, One core technology
GRAVITY-FED · INTEGRATED TANK
P&S T45 - For Research & Testing
The T45 uses a 10 mL gravity-fed tank that’s quick to fill, rinse and refill, so you can test different droplet sizes and liquids within the same session.
- 10 mL integrated tank, gravity-fed
- Usable up to 45° from the ground
- Compact, handheld-friendly format
- Suited to frequent liquid changes
- Autoclavable Version available
The fastest and easiest way to generate a precise aerosol.
CIRCULATING FLUIDIC SYSTEM
P&S 360 - For Continuous Operation
The 360 runs from an external reservoir with a circulating fluidic system, sized for continuous operation and multi-nozzle setups inside an automated line.
- External reservoir > 500 mL, peristaltic pump
- One controller drives up to 10 nozzles
- Runs continuously, no refill interruptions
- Built for PLC and automated integration
- High Corrosion Resistance Version available
Built to be easily integrated in your process, just set & forget.
Match your application with the right droplet size
Each Micronice® nozzle generates a calibrated monodisperse aerosol (Volume Median Diameter, VMD). Unlike mesh aperture specifications, VMD reflects the actual droplet size produced under nominal operating conditions. Use the table below to identify the most suitable configuration for your application.
| Application | Available Droplet Sizes (VMD) | Nominal Flowrate per Nozzle | Typical Objective |
|---|---|---|---|
| Decontamination (H₂O₂, disinfectants) | 5 µm 8 µm 12 µm |
5 µm
0.8 mL/min
8 µm
2.5 mL/min
12 µm
5.5 mL/min
|
Airborne surface coverage and bio-decontamination |
| Microbiology & Aerosol Research | 5 µm 8 µm 12 µm 20 µm |
5 µm
0.8 mL/min
8 µm
2.5 mL/min
12 µm
5.5 mL/min
20 µm
8 mL/min
|
Aerosol generation, sampling and characterization |
| Pharmaceutical Humidification & Dosing | 5 µm 8 µm 12 µm |
5 µm
0.8 mL/min
8 µm
2.5 mL/min
12 µm
5.5 mL/min
|
Controlled humidification and precise liquid delivery |
| Food Preservation & General Humidification | 8 µm 12 µm 20 µm |
8 µm
2.5 mL/min
12 µm
5.5 mL/min
20 µm
8 mL/min
|
Humidity control and shelf-life optimization |
| Aeroponics | 20 µm 50 µm |
20 µm
8 mL/min
50 µm
35 mL/min
|
Root-zone irrigation and nutrient delivery |
| Industrial Coating & Surface Treatment | 8 µm 12 µm 20 µm |
8 µm
2.5 mL/min
12 µm
5.5 mL/min
20 µm
8 mL/min
|
Uniform thin-film deposition |
About droplet size measurement: Volume Median Diameter (VMD) represents the measured aerosol droplet size distribution under nominal operating conditions. Mesh aperture or hole diameter—metrics reported by some manufacturers—do not directly predict the actual droplet size generated, as they vary with operating conditions, liquid viscosity and surface tension.
Already running in these applications
Liquid Aerosol Generator for microbiological studies : precise spraying of microorganisms, samples testing...
Decontamination : precise and repeatable aerosolization of H2O2 for automated decontamination of equipments such as BSC, isolators, etc.
Relative Humidity control : closed loop humidity control, with automated and precise spraying to remain close to saturation without condensation.
Food Preservation : precise humidifcation of fresh food products to avoid loss and ensure efficient conservation over time.
Aeroponics and Controlled Environment Agriculture : precise relative humidity control, as well as spraying nutrients onto the roots of plants.
Precise Coating for industry : automated aerosolization of coating liquid for 3D printing processes, microelectronics, textile industry...
Technical Characteristics of our Mesh Nebulizers
Range of Droplet Sizes
Amplified Vibrating Mesh technology allows to play on different droplet sizes
05 µm droplet size
Nominal flowrate : 0,8 ml/min
08 µm droplet size
Nominal flowrate : 2,5 ml/min
12 µm droplet size
Nominal flowrate : 5,5 ml/min
20 µm droplet size
Nominal flowrate : 8 ml/min
50 µm droplet size
Nominal flowrate : 35 ml/min
Mechanical Characteristics
Our nozzles are compact and easy to integrate in any devices
Light weight : 40 grams
Materials
Metallic parts : SS316L / Others: HDPE, pharma grade silicon
Diameter : 20 mm
Length
P&S T45 : 70 mm / P&S 360 : 56,5 mm
Long lifespan
Tested lifespan with RO water : >10 000 hours
Electronics and control
Our technology is electronically native and easy to control
Between 2 to 3 W per Nozzles
One Electronic controller can control up to 10 nebulizers
ECU available from x1 control to x10 control
Flowrate control by 1% increment with PWM signals
PWM interface 3.3V on BNC connector of ECU
Easy to integrate with your own PLC
12V or 24 V entry, contact us to know more about integration with PLC
Fluidic
Systems
Needed fluidic systems depend on the design choosen : T45 or 360
P&S T45 Design : 10 ml integrated tank
10 ml integrated tank / Gravity-fed design that can only sustain nebulization up to 45° from the ground
P&S 360 Design
External reservoir > 500 mL Circulating fluidic system with peristaltic pump Compatible tube : 3mmx5mm
Pressure characteristics
No pressure in the fluidic system Max pressure to be put on the mesh : 0,1 bar
Temperature range
No need to heat the system. Temperature range from -20°C to 80°C for standard version. High temperature version on demand.
Main Advantages of our vibrating Mesh Technology
Unlike conventional ultrasonic or jet nebulizing systems that require fine resonance tuning, compressed air or heating elements to operate, Micronice® nebulizers are designed as ready-to-integrate components: a calibrated nozzle, a standard electronic interface, and a controller that drives up to 10 nozzles independently. No pressure system to engineer, no heating circuit to manage, no proprietary driver electronics to reverse-engineer.
That’s the difference between a nebulizing technology you have to build a process around, and one you can drop directly into your existing line.
Get a technical answer from our engineering team within 48h, including a feasibility check for your droplet size, flowrate and integration requirements.
Know more about our Mesh Nebulizers
Based on a patented amplified vibrating mesh technology coupled with intelligent design, Tekceleo’s Micronice© nebulizers are among the most efficient on the market in terms of flowrate to size ratio, latency, precision and power efficiency.
Our design allow to use the precision and electronic drive of vibrating mesh nebulizer while drastically improving robustness and efficiency. Our technology can be use for very severe and strict environment and backgrounds.
Tekceleo has developed two different design, depending on the use :
- P&S T45 Design, simple to use with a 10 mL integrated tank. It is mostly aimed at researcher or sampling studies. Easy to fill, wash and refill, its compact and user friendly design allows you to test all different droplet sizes and liquids.
- P&S 360 Design, designed to allow optimal liquid circulation, it can be used in an independent fluidic system. Perfect design for continuous use, with one or more nozzles in series. The P&S 360 has been designed for precise use in automation.
In any case, our range of nebulizers is made to bring you precision and reliability in your work. Do not hesitate to consult our catalog or to contact us!
Get Started with our Range of Evaluation Kits
Tekceleo sells two evaluation kits, with several variants, so you can start prototyping with our technology right away:
– P&S 360 Kit, built around our circulating fluidic system, ready for set-and-forget automated aerosol generation. Used standalone or as a development base for your own process — mainly for bio-decontamination, environmental control or automated spraying.
– P&S T45 Kit, built around our integrated tank design, ideal for test and research use. Generates a calibrated, precise aerosol quickly and at a competitive cost.
Click on the kit you’re interested in, or contact us directly!
Highlights of Micronice Amplified Mesh Nebulizer
High precision in flowrate control (up to 10µL.min steps)
Up to pharma and medical standards
Very high efficiency (<2W per nozzle)
High reliability (>5 000 hours)
High repeatability of process
No dead volume in operation
Wide liquid compatibility
Easy to control and to integrate in your automated process
No pressure nor heating to handle
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Our technology Overview
An Amplified Vibrating Mesh Technology
Our Amplified Vibrating Mesh Technology use a piezoelectric transducer to make a micro-perforated mesh (membrane) vibrates at ultrasonic frequency. Whenever a liquid (solution, formulation, suspension) is in contact with the vibrating membrane, it is “extruded” into a cloud of micro-droplets on the other side of the membrane through micro-perforations. Generating a mist or spray through micron-sized holes allows the droplet size to be precisely calibrated with a very low-variance Gaussian distribution (this is called monodispersed nebulization). As a matter of physics, the aerosol or spray is not generated by any pressure inside the nebulizer nozzle. There is no relationship between droplet size and the liquid’s nozzle exit velocity. More precisely, the aerosol’s exit velocity is almost zero.
This is why this type of nebulization, when amplified piezoelectrically, generates aerosols or sprays with very low power consumption. Such an advantage makes this technology suitable for integration into modular devices (Set & Forget), mobile or portable equipment (disinfection robots), miniature instruments, and handheld devices. The electronic control of these nebulizers allows for great flexibility of use. The very low inertia of the liquid leads to very low response times (a few milliseconds). Combining these two properties and the very low power consumption (2W/nozzle) gives our customers critical, lasting competitive advantages.
TEKCELEO offers two main design of nebulizers, all of which allow precise, efficient and monodispersed atomization:
P&S T45 nebulizer systems, using a gravity-fed mode for easy and handeld uses.
P&S 360 nebulizer systems, using a circulating fluidic system for easy integration in automatized processes.
All of our systems use the same patented Micronice amplified vibrating mesh technology.
