Aerosol Generator Mesh Nebulizer

In the family of ultrasonic nebulizers, vibrating mesh nebulizers and aerosol generators, the very recently TEKCELEO-patented MICRONICE™ technology, is based on the coupling of a piezoelectric transducer with a micro-perforated vibrating membrane (amplified vibrating mesh nebulizer). Initially developed for aerosol therapy in the medical area, this miniature electronic nebulizer or electronic spray device meets a variety of nebulizing, aerosolization or atomizing requirements for applications including veterinary care, humidification, aerial surface disinfection, fragrance diffusion or liquid dispensing …

MESH NEBULIZER PRINCIPLE

When a liquid comes into contact with the membrane subjected to high vibrating displacements due to the amplified piezoelectric transducer, it is « extruded » in a cloud of monodispersed micro droplets on the other side of the membrane via microperforations. The size of the drops, the flow and the aerosol plume are modular parameters and adaptable to requirements. This principle of this amplified vibrating mesh nebulizer is the most performant in the world in terms of flow rate and liquid viscosity. To understand better the principle of our amplified vibratory mesh nebulizer, you can view the following videos:

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MESH NEBULIZER CHARACTERISTICS

  • Nebulising a wide range of products : water-based, alcohol-based, suspensions.
  • Adaptable flow (per head) : between 100µl/min to over 20ml/min.
  • Adaptable drop size : between 2µm to over 50µm.
  • Miniaturisation capability (head dimensions: 20x16x16mm).
  • Very low power consumption < 3W (battery-operated).
  • Absence of dead-weight volume.
  • No temperature increase of the nebulised product
  • Fast response time
  • Silent (<35dBa).
This amplified mesh vibratory nebulizer combines the very high quality of the aerosol of the ultrasonic nebulization (1.6MHz) and a very low power consumption (20 times less). Compared to the other vibratory mesh nebulizers, our amplified piezoelectric nebulizer features 5 times more flowrate. Our aerosol generator is already used for ultrasonic humidifiers replacement, aerosolized hydrogen peroxide decontamination or powerful scent diffusion (fragrance delivery)…

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OUR PRODUCTS: two types of mesh vibratory nebulizers

Our PLUG&SPRAY mesh nebulizers are modular. We propose two types of aerosol generator head for downward spraying orientation or for omnidirectional diffusion. We offer 3 standard meshes for 4µm, 12µM or 40µm monodispersed aerosol. The very fine 4µm aerosol is proposed for aerosol therapy and fragrance diffusion, the medium fine aerosol 12µm for ultrasonic humidification or aerosolized decontamination and the heavy aerosol 40µm for µl liquid deposition.
  • P&S-T45 with integrated tank for a downward use
  • P&S-360 with deported tank for an omnidirectional use
Learn more about our products and their technical characteristics and see how our technology can meet your needs, please click on the data sheets button:
    Click here to order a demonstration kit :
  • ACOUSTIC FOUNTAIN (1.6MHz and 2.4MHz high-frequency ultrasonic nebulisers).
TEKCELEO also offers this technology for professional applications requiring a centralised fine aerosol source.  

EXAMPLES OF APPLICATIONS

  • Bio decontamination : contamination control of small or medium volumes. Chamber decontamination. Biocide atomization.
  • Sterilization:  Medical devices sterilization by H2O2 atomization.  Packaging sterilization, etc
  • Medical : aerosol therapy, humidification of the respiratory tract, “spotting” function (reagents drop deposition, microdispensing), etc.
  • Veterinary : pulmonary drug administration
  • Cosmetics : perfume diffusion
  • Disinfection : airborne surface disinfection. Odour elimination.
  • Thermal comfort : ambient air humidification
  • Industry : electronic circuit cooling by jet cooling. Industrial humidification. Additive manufacturing.
  • Agriculture : application of phytosanitary products

Examples of our work

CLEAN ROOM PASS BOX
Pass boxes minimize the risk of airborne contamination between the clean room and the outside. Integrating Tekceleo amplified mesh nebulizers in your system allows reducing the consumption of biocide.  Moreover, no residues and no need to increase the liquid pressure and heating, thus saving energy.
STERILIZATION AND DISINFECTION OF FOOD AND BEVERAGE PACKAGING
Tekceleo vibrating mesh nebulizers are a very effective tool for eliminating bacteria in all types of solid and liquid food packaging. These devices generate a very fine H2O2 mist with droplets of a few microns homogeneously dispersed inside the package that has to be disinfected.
MINIATURE ELECTRONIC FRAGRANCE DIFFUSER
Product concept of a miniature electronic fragrance diffuser or “perfume wand” based on the TEKCELEO-patented aerosol dispenser technology MICRONICETM.
EQUI NEB VETERINARY AEROSOL DEVICE
Product concept of an all-in-one nebulisation device for horses. This non-invasive and comfortable device is easy to use, compact and silent. It is placed on the horse as a soft, protective mask for optimal efficiency, enabling the intake of treatment into the lungs and reducing the risk of outward contamination to a minimum.
POCKET-SIZED MEDICAL MICRONISER
Product concept of a pocket-sized microniser (with smartphone connection) intended for respiratory tract treatment and delivery of medication by pulmonary tract. It is based on the principle of a vibrating micro-perforated membrane (MICRONICETM technology patented by TEKCELEO).
AIRBORNE SURFACE DISINFECTION
This airborne surface disinfection machine diffuses a mist of product due to TEKCELEO's patented MICRONICETM technology. It isdesigned for scientific laboratories, the food industry, hospitals and medical practices.  
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