P&S 360 Nebulizer
At Tekceleo, we are proud to present our P&S 360 Nebulizer range, a series of advanced aerosol generation solutions designed to meet the rigorous demands of various industries.
Our nebulizers leverage our cutting-edge ultrasonic amplified vibrating mesh technology to deliver unmatched precision, reliability, and efficiency, making them the ideal choice for applications ranging from pharmaceutical to industrial automation.
Know more about our Mesh Nebulizers
High Precision and Control
The P&S 360 Nebulizer range utilizes our patented Micronice amplified vibrating mesh technology to ensure efficient, stable and precise flowrate control, down to increments of 10µL/min. This level of precision is crucial for applications that require exact and efficient aerosol generation, such as delivery systems, microbiological studies, controlled environment or decontamination processes. The technology ensures that the droplet size is calibrated with a very low-variance Gaussian distribution, resulting in monodispersed nebulization that enhances the accuracy and repeatability of your processes.
Energy Efficiency
Efficiency is at the core of our design philosophy. The P&S 360 Nebulizer range operates with a power consumption as low as 2W per nozzle, making it the most energy-efficient solution in the market that reduces operational costs without compromising performance. This efficiency is achieved through our advanced piezoelectric transducer, which vibrates a micro-perforated mesh at ultrasonic frequencies to generate aerosols with minimal power consumption. As a result, our P&S360 nozzle offers the best flowrate to size and power ratio.
Reliability and Durability
Our nebulizers are tested for over 10,000 hours of continuous operation, ensuring long-lasting performance and reliability. The robust design of the P&S 360 Nebulizer range is suitable for continuous use in demanding environments, providing consistent results over extended periods. The range’s durability is further enhanced by its compatibility with a wide range of liquids, including suspensions and solutions, making it a versatile tool for various applications.
Versatility and Modular Design
The P&S 360 Nebulizer range is designed with versatility in mind. Its modular architecture allows for easy integration into existing automated processes, offering a scalable solution that grows with your needs. The small footprint of the nozzle (20mm diameter) coupled with the ability to scale with multiple nozzles systems gives you a great liberty in your final design. Whether you are developing a new product or optimizing an existing process, our nebulizers provide the flexibility to adapt to your specific requirements. The range’s components can be configured to meet the unique demands of your application, ensuring seamless and efficient operation.
Get More Information or a Quotation !
Contact us today to learn more about the P&S 360 Nebulizer range and how it can benefit your specific application. Our team of experts is here to support you every step of the way, from prototyping to full-scale production. Let us help you unlock the full potential of aerosol technology and achieve your goals.
Tekceleo’s team will help get through your specifications and design and gives you direct solutions on how our P&S360 technology can help you to enhance your product. From designing a humidification design for controlled environment, to automated decontamination process, we can help you !
Get our Development Kit
To fully experience the capabilities of the P&S 360 Nebulizer range, we offer an Evaluation Kit designed for prototyping and testing. This kit allows engineers to validate their designs and optimize aerosol generation processes before full-scale production. The Evaluation Kit includes all the necessary components and comprehensive documentation to ensure seamless integration and operation.
Technical Characteristics of our Mesh Nebulizers
Range of Droplet Sizes
Amplified Vibrating Mesh technology allows to play on different droplet sizes
05 µm droplet size
Nominal flowrate : 0,8 ml/min
08 µm droplet size
Nominal flowrate : 3 ml/min
12 µm droplet size
Nominal flowrate : 4,5 ml/min
20 µm droplet size
Nominal flowrate : 8 ml/min
50 µm droplet size
Nominal flowrate : 35 ml/min
Mechanical Characteristics
Our nozzles are compact and easy to integrate in any devices
Light weight : 40 grams
Materials
Metallic parts : SS316L and SS304 / Others: HDPE, pharma grade silicon
Diameter : 20 mm
Length
P&S T45 : 70 mm / P&S 360 : 56,5 mm
Long lifespan
Tested lifespan with RO water : >10 000 hours
Electronics and control
Our technology is electronically native and easy to control
Between 2 to 3 W per Nozzles
One Electronic controller can control up to 10 nebulizers
ECU available from x1 control to x10 control
Flowrate control by 1% increment with PWM signals
PWM interface 3.3V on BNC connector of ECU
Easy to integrate with your own PLC
12V or 24 V entry, contact us to know more about integration with PLC
Fluidic
Systems
Needed fluidic systems depend on the design choosen : T45 or 360
P&S T45 Design : 10 ml integrated tank
10 ml integrated tank / Gravity-fed design that can only sustain nebulization up to 45° from the ground
P&S 360 Design
External reservoir > 500 mL Circulating fluidic system with peristaltic pump Compatible tube : 3mmx5mm
Pressure characteristics
No pressure in the fluidic system Max pressure to be put on the mesh : 0,1 bar
Temperature range
No need to heat the system. Temperature range from -20°C to 80°C for standard version. High temperature version on demand.
Highlights of Micronice Amplified Mesh Nebulizer
High precision in flowrate control (up to 10µL.min steps)
Up to pharma and medical standards
Very high efficiency (<2W per nozzle)
High reliability (>5 000 hours)
High repeatability of process
No dead volume in operation
Wide liquid compatibility
Easy to control and to integrate in your automated process
No pressure nor heating to handle
Our technology Overview
An Amplified Vibrating Mesh Technology
Our Amplified Vibrating Mesh Technology use a piezoelectric transducer to make a micro-perforated mesh (membrane) vibrates at ultrasonic frequency. Whenever a liquid (solution, formulation, suspension) is in contact with the vibrating membrane, it is “extruded” into a cloud of micro-droplets on the other side of the membrane through micro-perforations. Generating a mist or spray through micron-sized holes allows the droplet size to be precisely calibrated with a very low-variance Gaussian distribution (this is called monodispersed nebulization). As a matter of physics, the aerosol or spray is not generated by any pressure inside the nebulizer nozzle. There is no relationship between droplet size and the liquid’s nozzle exit velocity. More precisely, the aerosol’s exit velocity is almost zero.
This is why this type of nebulization, when amplified piezoelectrically, generates aerosols or sprays with very low power consumption. Such an advantage makes this technology suitable for integration into modular devices (Set & Forget), mobile or portable equipment (disinfection robots), miniature instruments, and handheld devices. The electronic control of these nebulizers allows for great flexibility of use. The very low inertia of the liquid leads to very low response times (a few milliseconds). Combining these two properties and the very low power consumption (2W/nozzle) gives our customers critical, lasting competitive advantages.
TEKCELEO offers two main design of nebulizers, all of which allow precise, efficient and monodispersed atomization:
P&S T45 nebulizer systems, using a gravity-fed mode for easy and handeld uses.
P&S 360 nebulizer systems, using a circulating fluidic system for easy integration in automatized processes.
All of our systems use the same patented Micronice amplified vibrating mesh technology.
