Electronic Nebulizers
Discover our Micronice amplified vibrating mesh technology. Our liquid atomizers, nebulizers and aerosol generators provide the perfect solution for precise and efficient aerosol generation. Our design is modular and simple, while maintaining a high degree of robustness and accuracy.
If you need to find solutions for your pharma process, microbiology, relative humidity control, aeroponics or other industries requiring aerosol technology, you’ll understand the advantages of our Micronice technology. Contact us to learn more about how it can benefit your application.
Know more about our Mesh Nebulizers
Based on a patented amplified vibrating mesh technology coupled with intelligent design, Tekceleo’s Micronice© nebulizers are among the most efficient on the market in terms of flowrate to size ratio, latency, precision and power efficiency.
Our design allow to use the precision and electronic drive of vibrating mesh nebulizer while drastically improving robustness and efficiency. Our technology can be use for very severe and strict environment and backgrounds.
Tekceleo has developed two different design, depending on the use :
- P&S T45 Design, simple to use with a 10 mL integrated tank. It is mostly aimed at researcher or sampling studies. Easy to fill, wash and refill, its compact and user friendly design allows you to test all different droplet sizes and liquids.
- P&S 360 Design, designed to allow optimal liquid circulation, it can be used in an independent fluidic system. Perfect design for continuous use, with one or more nozzles in series. The P&S 360 has been designed for precise use in automation.
In any case, our range of nebulizers is made to bring you precision and reliability in your work. Do not hesitate to consult our catalog or to contact us!
Get Started with our Range of Evaluation Kits
Tekceleo’s sell directly two different kits and all their variants in order for our customers and partners to get started and start using prototyping with our Technology :
- P&S 360 Kit, featuring our circulating fluidic system H360 nozzle, perfect for “set and forget” and automatized aerosol generation. This kit can be used standalone or to help you develop around our technology. Main application are biodecontamination, environment control or automatized spray process.
- P&S T45 Kit, with our integrated tank T45 design, perfect for Test and Research purposes. This kit allows to create calibrated an precise aerosol very easily and at competitive cost.
Just click on the Kit you’re interested on, or contact us directly !
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Client references from our research collaborations and industrial sales.
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Main Advantages of our vibrating Mesh Technology
Tekceleo’s Micronice© technology offers numerous advantages over traditional aerosol technology, including high precision, reliability, and efficiency.
Our aerosol generators can generate aerosols from a wide range of liquid types, including suspensions and solutions, and are ideal for applications requiring precise droplet size control. Our atomization technology is used in Decontamination, precise Relative Humidity control, Micrometric Coating, and other applications requiring aerosol technology. Its superior performance and reliability makes it a popular choice from microbiology research to high-precision sectors, such as pharma industry.
Tekceleo can also offer customization services, allowing to adapt the Micronice technology to the needs of its customers. Contact us so that we can start working on your project and application !
Medical
Pharma
Industrial Automation
Aerospace
Highlights of Micronice Amplified Mesh Nebulizer
High precision in flowrate control (up to 10µL.min steps)
Up to pharma and medical standards
Very high efficiency (<2W per nozzle)
High reliability (>5 000 hours)
High repeatability of process
No dead volume in operation
Wide liquid compatibility
Easy to control and to integrate in your automated process
No pressure nor heating to handle
Technical Characteristics of our Mesh Nebulizers
Range of Droplet Sizes
Amplified Vibrating Mesh technology allows to play on different droplet sizes
05 µm droplet size
Nominal flowrate : 0,8 ml/min
08 µm droplet size
Nominal flowrate : 3 ml/min
12 µm droplet size
Nominal flowrate : 4,5 ml/min
20 µm droplet size
Nominal flowrate : 8 ml/min
50 µm droplet size
Nominal flowrate : 35 ml/min
Mechanical Characteristics
Our nozzles are compact and easy to integrate in any devices
Light weight : 40 grams
Materials
Metallic parts : SS316L and SS304 / Others: HDPE, pharma grade silicon
Diameter : 20 mm
Length
P&S T45 : 70 mm / P&S 360 : 56,5 mm
Long lifespan
Tested lifespan with RO water : >10 000 hours
Electronics and control
Our technology is electronically native and easy to control
Between 2 to 3 W per Nozzles
One Electronic controller can control up to 10 nebulizers
ECU available from x1 control to x10 control
Flowrate control by 1% increment with PWM signals
PWM interface 3.3V on BNC connector of ECU
Easy to integrate with your own PLC
12V or 24 V entry, contact us to know more about integration with PLC
Fluidic
Systems
Needed fluidic systems depend on the design choosen : T45 or 360
P&S T45 Design : 10 ml integrated tank
10 ml integrated tank / Gravity-fed design that can only sustain nebulization up to 45° from the ground
P&S 360 Design
External reservoir > 500 mL Circulating fluidic system with peristaltic pump Compatible tube : 3mmx5mm
Pressure characteristics
No pressure in the fluidic system Max pressure to be put on the mesh : 0,1 bar
Temperature range
No need to heat the system. Temperature range from -20°C to 80°C for standard version. High temperature version on demand.
Some Examples and Applications
Liquid Aerosol Generator for microbiological studies : precise spraying of microorganisms, samples testing...
Decontamination : precise and repeatable aerosolization of H2O2 for automated decontamination of equipments such as BSC, isolators, etc.
Relative Humidity control : closed loop humidity control, with automated and precise spraying to remain close to saturation without condensation.
Food Preservation : precise humidifcation of fresh food products to avoid loss and ensure efficient conservation over time.
Aeroponics and Controlled Environment Agriculture : precise relative humidity control, as well as spraying nutrients onto the roots of plants.
Precise Coating for industry : automated aerosolization of coating liquid for 3D printing processes, microelectronics, textile industry...
Our technology Overview
An Amplified Vibrating Mesh Technology
Our Amplified Vibrating Mesh Technology use a piezoelectric transducer to make a micro-perforated mesh (membrane) vibrates at ultrasonic frequency. Whenever a liquid (solution, formulation, suspension) is in contact with the vibrating membrane, it is “extruded” into a cloud of micro-droplets on the other side of the membrane through micro-perforations. Generating a mist or spray through micron-sized holes allows the droplet size to be precisely calibrated with a very low-variance Gaussian distribution (this is called monodispersed nebulization). As a matter of physics, the aerosol or spray is not generated by any pressure inside the nebulizer nozzle. There is no relationship between droplet size and the liquid’s nozzle exit velocity. More precisely, the aerosol’s exit velocity is almost zero.
This is why this type of nebulization, when amplified piezoelectrically, generates aerosols or sprays with very low power consumption. Such an advantage makes this technology suitable for integration into modular devices (Set & Forget), mobile or portable equipment (disinfection robots), miniature instruments, and handheld devices. The electronic control of these nebulizers allows for great flexibility of use. The very low inertia of the liquid leads to very low response times (a few milliseconds). Combining these two properties and the very low power consumption (2W/nozzle) gives our customers critical, lasting competitive advantages.
TEKCELEO offers two main design of nebulizers, all of which allow precise, efficient and monodispersed atomization:
P&S T45 nebulizer systems, using a gravity-fed mode for easy and handeld uses.
P&S 360 nebulizer systems, using a circulating fluidic system for easy integration in automatized processes.
All of our systems use the same patented Micronice amplified vibrating mesh technology.
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